NEW PADDING TECHNOLOGY

WORLD'S FIRST

DOUBLE DECK UNRIVALLED PERFORMANCE

XROK introduces the double deck scalping screen technology to the padding industry

The XROK Granite 400 is a modern, innovative and compact tracked padding machine with a uniquely designed, patent pending, high energy two deck scalping screen-box. 

The total screen area of 11.52m2 has the option of a top deck finger bar configuration, giving greater segregation of padding/ backfill material resulting in increased production, reduced clogging and limits impact damage to the bottom deck.

Knowledge based on experience

Using many years’ experience earned in the quarry & screening industry and with the customer’s requirements in mind  the  unique design and configuration of the double deck screen-box gives the ability to process large  or  small, abrasive or cohesive, material in both dry and wet sticky conditions at high volumes which reduces the cost per m3.

Components

 

Tracks

 

 

Power unit

 

 

 

Feeder

 

 

Remote Control

 

 

 

Screen Box

 

 

 

 

Cross Conveyor

 

 

General 

Standard Equipment

 

2 x 25 Ton Track Frames

2 speed tracking

600mm Shoes

Caterpillar C7.1 ATAAC Tier III

(Europe/Middle East/South America/

Africa compliant)

Heavy Duty Belt Feeder (Variable Speed)
Hydraulic folding hoppers

Hetronic wireless radio remote control
Hard wired umbilical remote (emergency tracking)

2 deck, high energy scalping screen box 
Welded mesh top deck
Woven mesh bottom deck
Hydraulic levelling system

Hydraulic Folding, Side to side shuttle,

Variable speed
Deflector Plate (Removable)

User manual English language
Parts manual English language
CE Declaration of Conformity

Optional Equipment (at extra cost)

 

Track Guides 

700mm Shoes 

Caterpillar C7.1 ATAAC Tier 4 Final

(US/Canada EPA Compliant) 


Plate apron feeder (Variable Speed)
Hopper wing extensions






Finger bars / grizzly bars
Cascade bars  / Self cleaning mesh
Automatic self leveling system



2nd Deflector Plate (Removable)




500Hr / 1000Hr / 2000Hr Service kits
Recommended spare parts package.
Spare finger bars / welded mesh / grizzly bars / cascade bars / woven mesh / self cleaning

mesh (customers specifications)

 Standard and optional equipment 

 

Tracks (standard)

2 x 25 Ton Track Frames

2 speed tracking

600mm Shoes

Tracks (optional at extra cost)

Track Guides

700mm Shoes

 

Power unit (standard)

Caterpillar C7.1 ATAAC Tier III

(Europe/Middle East/South America/

Africa compliant)

 

Power unit (optional at extra cost)

Caterpillar C7.1 ATAAC Tier 4 Final

(US/Canada EPA Compliant)

Feeder (standard)

Heavy Duty Belt Feeder (Variable Speed)

Hydraulic folding hoppers

Feeder (optional at extra cost)

Plate apron feeder (Variable Speed)

Hopper wing extensions

Remote Control (standard)

Hetronic wireless radio remote control

Hard wired umbilical remote (emergency tracking)

 

Remote Control (optional at extra cost)

-

 

Screen Box (standard)

2 deck, high energy scalping screen box Welded mesh top deckWoven mesh bottom deckHydraulic levelling system

 

Screen Box (optional at extra cost)

Finger bars / grizzly barsCascade bars  / Self cleaning meshAutomatic self leveling system

Cross Conveyor (standard)

Hydraulic Folding, Side to side shuttle,

Variable speedDeflector Plate (Removable)

 

Cross Conveyor (optional at extra cost)

2nd Deflector Plate (Removable)

General (standard)

User manual English languageParts manual English languageCE Declaration of Conformity

General (optional)

500Hr / 1000Hr / 2000Hr Service kits
Recommended spare parts package.
Spare finger bars / welded mesh / grizzly bars / cascade bars / woven mesh / self cleaning

mesh (customers specifications)

  

 

DOUBLE DECK SCREEN FACILITATES

MULTIPLE COMBINATIONS OPTIONS.

HANDLES ANY MATERIAL WITH EASE.

BOTTOM DECK PROTECTED

The two deck inclined screen is designed to facilitate inter changeability between various screen media configurations. Welded mesh top deck comes as standard but other media options include finger tines or grizzly bars. The bottom deck has woven wire as standard with the option of cascade bars or self-cleaning mesh. 
This flexibility in the combination enables the user to pursue a wide array of screening applications.


Top-deck options:
• Welded mesh avoids impact damage from large material /rocks on the bottom deck and increases production. 
• Finger tines eliminate clogging while protecting the lower deck from potential impact damage by large boulders

  or clumps of sticky clay. The vibratory motion of the top deck fingers breaks up some of the looser material

  and spreads it evenly for maximum separating efficiency and increased production. 
• Grizzly or part grizzly bars handles abrasive or stony material.


Bottom-deck options:
• Screen mesh for dry application.
• Cascade finger bars for wet and sticky material. Different sizes and dimensions as per soil characteristics.
• Self-cleaning screen mesh for wet sticky material.

SCREEN DECKS CAN BE CONFIGURED WITH MANY DIFFERENT OPTIONS TO SUIT MULTIPLE SOIL/ROCK CONDITIONS:

Dry material

- Topdeck with fingers tines

- Bottom deck with screen mesh

Large rock

Top deck grizzly bars for every rocky application.

Wet/sticky material

- Topdeck with fingers tines

- Bottom deck with cascade bars

Wet/sticky material

Self Cleaning Bottom deck Screen

Mesh for wet sticky material.

Rocky material

- Topdeck with Welded mesh

- Bottom deck with screen mesh

Feeder

Plate apron feeder for wet sticky

material, heavy rock, high fines.

 
 

 

  • Handles all types of material from dry large rock, wet or dry sand to wet sticky clay with ease.

     

  • Greater segregation of feed material, protection from excessive wear or damage to the bottom deck surface and a higher percentage of required padding material.

     

  • To suit different regulated markets.

     

  • For operator safety & easy control from a safe distance.
     

  • For quick and easy setup on site.

     

  • For ease of access to engine bay for maintenance.
     

  • Optimizes material flow and placement on the pipe and facilitates switching the discharge side.

     

  • Increased mobility with responsive tracking from creep to high speed. Each track can counter rotate to turn on its own circle.
     

  • Maintains balance and relieves harmful stress. Removing this function from the operator enables him to focus more attention to the padding process with a subsequent increase in performance and safety.
     

  • Designed and located to prevent access to the potential nip points without interfering with the side to side movement of the conveyor.

 

  1. Heavy duty incline belt feeder supported on impact bars (variable speed, steel plate apron feeder
    available as an option).

     

  2. High Energy Two Deck (total area 11.52 M2) scalping screen box. (finger bars with incline adjustment or grizzly section top deck arrangement available as an option). Up to 400TPH capacity.
     

  3. Choice of Caterpillar C7.1ATAAC Tier III & Tier 4 final engines 225hp.
     

  4. Hetronic radio Remote Control.
     

  5. Hydraulic folding hopper extensions and side conveyor for transportation. 
     

  6. Large lockable engine enclosure doors.
     

  7. The 800mm  fines conveyor has variable speed, 
    variable material deflection, extends up to 5 meters and is reversible.

     

  8. Heavy Duty D5 chain undercarriage system with 2 speed tracking as standard.

     

  9. Automatic screen slope self-levelling system with manual override.


     

  10. Conveyor drums nip point guards.

FEATURES ON MACHINE

BENEFITS TO END USER

Features on machine

and benefits to end user 

  1. Heavy duty incline belt feeder supported on impact bars  (variable speed, steel plate apron feeder available as an option).

    Benefits:
    • Handles all types of material from dry large rock, wet or dry sand to wet sticky clay with ease.
     

  2. High Energy Two Deck (total area 11.52 M2) scalping screen box. (finger bars with incline adjustment or grizzly section top deck arrangement available as an option). Up to 400TPH capacity.

    Benefits:
    • Greater segregation of feed material, protection from excessive wear or damage to the bottom deck surface and a higher percentage of required padding material.
     

  3. Choice of Caterpillar C7.1ATAAC Tier III & Tier 4 final engines 225hp.

    Benefits:
    • To suit different regulated markets.
     

  4. Hetronic radio Remote Control.

    Benefits:
    • For operator safety & easy control from a safe distance.
     

  5. Hydraulic folding hopper extensions and side conveyor for transportation.

    Benefits:
    • For quick and easy setup on site.
     

  6. Large lockable engine enclosure doors.

    Benefits:
    • For ease of access to engine bay for maintenance.
     

  7. The 800mm fines conveyor has variable speed, variable material deflection, extends up to 5 meters and is reversible.

    Benefits:
    • Optimizes material flow and placement on the pipe and facilitates switching the discharge side.
     

  8. Heavy Duty D5 chain undercarriage system with 2 speed tracking as standard.

    Benefits:
    • Increased mobility with responsive tracking from creep to high speed. Each track can counter rotate to turn on its own circle.
     

  9. Automatic screen slope self-levelling system with manual override.

    Benefits:
    • Maintains balance and relieves harmful stress. Removing this function from the operator enables  him to focus more attention to the padding process with a subsequent increase in performance and safety.
     

  10. Conveyor drums nip point guards.

    Benefits:
    • Designed and located to prevent access to the potential nip points without interfering with the side to side movement of the conveyor.

  

Parts availability and after-sales support

Our comprehensive services include customer support with distribution facilities and an efficient ordering and logistics system. We operate an emergency air-freight delivery service of critical spare and wear parts to anywhere in the world.

 

Technical support is just a phone call or email away

On site commissioning and training of operators and mechanics by certified Xrok engineers available

 

Environmental health and safety

The Xrok Granite 400 is manufactured according to the essential health and safety requirements relating to the design and construction of machinery of the machine directive 2006/42/EC, CE declaration, user and parts manual will be supplied

AUTHORIZED DISTRIBUTOR

FOR XROK PADDING AND

SCREENING MACHINES

OUR ADDRESS

Authorized distributor:

For sale or rental please contact:

 

DELTA PIPELINE MACHINERY B.V.

Haven M529, Port of Moerdijk Mark S Clarkelaan 6

4761RK Zevenbergen

T +31 888 966 966

sales@deltaheavymachinery.com

www.deltaheavymachinery.com

 

For inquiries, please fill in the following contact form:

 

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